FROM THE CREATIVE PROJECT TO THE FINAL PRODUCT
ALREADY EXISTING PROJECTS
We produce more than 1000 pairs of different molds, therefore it is certainly simpler and less expensive using molds created for our own production (a series of women's molds from number 36 to 41 has a high cost considering the study, the design and the print). In this case, Moda Italiana, deals with cutting, edging, sewing and applying any detail on all the accessories, following the requested customization.
CUSTOMER's new PROJECT
In the case in which the customer wants to develop a precise idea, the company creates the design, goes in search of the right shape, adapts the design and creates a wearable 3D print of the shoe. Once the "maquette" has been approved, we proceed to the programming and production, of the sample mold, first of all (pair or half pair). Afterwards, the series of molds is created to realize the fashion product.
If requested, we can make one or more copies of samples useful for representatives, fashion shows, prototype compliance and order compliance, as well as for physical and chemical tests that are continually requested by the most important brands.
The molding, in particular the injection, is carried out in Romania in the family factory of 7,000 sqm and with 170 workers, available 24 hours 6 days a week. The materials, the machines, the molds and the modeling all come strictly from Italy. All materials comply with the European REACH regulations and are Phtalates free *.
The boot or the shoe is then passed into the coveryor department where the product is finished and packaged. Here, there is a double quality control: the first check is carried out by the person who loads the handlebar, and the second one by the person who packages. A further quality control is carried out on the boxed goods to sample, the goods are then transferred to the warehouse where the pallets are built and wrapped, ready to be shipped.
The folding ad binding department is also present in the company based in Romania.
The injection machines we use are all of the latest generation.
We are in possession of several patents, including that of PVC injected between two fabrics that makes the boot waterproof.